The delivery man was not so polite about the weight of the machine, the crate ended up dumped on the front drive. It was a case of taking the crate apart and then dismantling the machine so that I could lift the parts through to my workshop.
So this is the machine after I cleaned it up. Whilst it was in pieces I took the cross-slides off, covered them in Gunk and cleaned all of the parts.
I re-greased the slides and threads and reassembled. So the basic specification:
- 550W Motor (~3/4hp)
- Drilling Capacity : 13mm (1/2″)
- Face Milling Capacity : 30mm (1.2″)
- End milling Capacity : 16mm (5/8″)
- Longitudinal travel : 300mm (12″)
- Cross Travel : 130mm (5.12″)
- Working table size: 460mm x 112mm (18″ X 4.5″)
- Max distance spindle to table 200mm (7.88″)
- Spindle taper : MT#3
- Spindle Speed: 50 – 2500rpm
- Spindle Rotary Angle -45°/+45°
At the moment the chuck guard is still in place, but must admit that this is something I will probably remove – well, a few years on now and the guard has gone.
The main vertical travel moves the complete head up and down the slide with a rack and pinion. As you can see in a later image there is a spring assist for the main head vertical travel.
WRONG: Oh how wrong I was…..I’ve now used the mill in anger and the leadscrew is 1.5mm pitch, the dials are graduated 0.75mm per rev – incorrect, but the minor graduations are shown as 0.02mm/division which is correct. Oh what a mess. My first thoughts were to find new dials, however, the easiest way is to remove the numbers and re-mark them correctly.
Later I think I might change the leadscrew or just attached digital readouts. Note: Have just fitted a digital readout to the Z-axis – read Mini Mill Digital Readout.
They are simple to remove to get access to the leadscrew for cleaning and oiling and do an effective job of keeping it clean.
We have been contacted about XY axis accuracy issues and so have written a page about measuring it – Mill X Y Axis Accuracy Check. The milling machine as reviewed here is out by 0.1mm in 100mm. Not too big a concern, but does depend on what you are trying to achieve.
There is a locating bolt to get the head in the upright position, but the head does need some fine adjustment to ensure an accurate 90° to the bedplate.
The fixing nut is large, however, a large spanner is provided in the toolbox.
There is a reasonable simple way to set the column up vertical – Mill Vertical Setup.
Reading other reviews of similar machines there are options out there to replace this sping assist with a gas strut assist – will look into this and provide some links here in the future.
Note: this has now got the better of me and I have fitted a gas strut – read Mini Mill Gas Strut.
The speed is varied by twisting the knob, however, there is no feedback as to what speed the spindle is rotating at.
A shift between high and low range can be made once the machine has stopped and is done using a lever located under the fine feed.
I must say that on initial use the gear noise is quite severe – again something to look into.
Stop/Start Switch Failure
The milling machine is quite old now (February 2015) and has been heavily modified. The start switch is not latching, appears a problem with NVR switches when they get dirt in them. Just had a conversation with Amadeal and they can order me a new part KJD12 – a 16A NVR switch.
The new NVR switch arrived very promptly from Amadeal, swapped it over and problem solved.
This shows the old switch, note the coil behind the start button that holds the contacts in place whilst a current is supplied to the coil.
The drawbar is 12mm.
Have just bought some collets and will report on those in a separate page as they do transform milling as they significantly increase the stiffness of the mill – Collets.
One problem with the free T-nuts is they are very weak and of the 4 provided 3 have cracked – best to treat yourself to a proper clamping set. I have since been using a clamping set and have not had a single problem with any of the nuts, so must assume that the ones supplied with the machine are just rubbish.
Sturdy construction and sized just about right for most model making requirements. The odd divisions on the traverse, cross-slide and vertical adjust are a pain that I might just have to sort out as they may drive me mad. The noise from the back gears may drive get on my nerves as well.
I′ve previously been using a Unimat 3 with a mill attachment, a great machine if you are gentle and take your time. However, you really do need to take your time as cuts have to be quite small to reduce the chatter. This machine is capable of taking much larger cuts with no complaints and that is quite rewarding.
All in all though you really cannot complain for this price and I’m sure I will be using this for years to come.
The service from Amadeal is superb.
I will update this page with any changes, hints or tips.